TOKYO, Sept. 24, 2025 – The world of engineering plastics is about to get a significant shakeup, thanks to a groundbreaking innovation from Polyplastics Group. The global leader in engineering thermoplastics has unveiled its DURAST (R) Powder technology, a revolutionary process that converts high-performance resins into exceptionally fine powders. This advancement promises to unlock a wealth of new possibilities in manufacturing, spanning from rapid prototyping to full-scale production.

For years, manufacturers have been limited by the traditional forms of engineering plastics, typically pellets or granules. While versatile, these forms restrict the use of certain advanced manufacturing techniques. DURAST (R) Powder technology shatters those limitations. By transforming robust resins into fine powders, Polyplastics enables the adoption of processes like selective laser sintering (SLS), powder injection molding (PIM), and even advanced coating applications.

The benefits are far-reaching. SLS, for example, allows for the creation of complex, three-dimensional parts directly from a digital design, layer by layer, using a laser to fuse the powder together. This opens doors for creating intricate geometries and customized components previously unattainable with traditional methods. Similarly, PIM allows for the mass production of small, intricate parts with high precision, ideal for applications in electronics, medical devices, and automotive engineering.

Beyond prototyping and component manufacturing, DURAST (R) Powder technology also holds promise for creating advanced coatings with enhanced performance characteristics. The fine powder allows for uniform and thin coatings on various substrates, potentially improving durability, wear resistance, and even chemical resistance of coated products.

Polyplastics Group emphasizes that this technology is not just about creating new manufacturing methods; it's about empowering innovation. By providing manufacturers with a wider range of processing options, DURAST (R) Powder technology encourages the development of new products with enhanced functionality and performance, ultimately driving progress across various industries. The company anticipates that this innovation will significantly impact the way engineering plastics are utilized, leading to more efficient, sustainable, and creative manufacturing practices.